300Tdi Defender
76
CHASSIS AND BODY
30
REPAIR
SUN ROOF
Service repair no - 76.83.01
Remove
1. Open sun roof fully.
2. Disengage spring lock from operating handle
catch.
3. Holding sun roof at both sides, release hinges
from locating brackets at front of outer frame.
4. Remove sun roof.
5. Starting from centre rear, peel headlining finisher
from inner frame.
6. Remove 18 screws securing inner frame to outer
frame and detach inner frame.
7. Lift outer frame from roof.
NOTE: Assistance may be required to
remove the sun roof assembly.
Refit
8. Clean roof area around outer frame seating.
9. Position outer frame on roof.
10. Fit inner frame to headlining and secure to outer
frame with 18 screws but do not fully tighten.
11. Check alignment of inner and outer frames with
roof mounting and headlining, adjust as
necessary, and fully tighten fixing screws to
10
Nm (7 lbf/ft).
12. Starting from centre rear, fit headlining finisher
lip into locating channel of inner frame.
13. Press finisher firmly over inner frame and
continue around complete frame, ensuring
finisher lies flat on headlining.
14. Fit sun roof hinges fully into locating brackets on
outer frame, and lower the glass panel.
15. Engage operating handle catch with spring lock
of outer frame and close sunroof.
