300Tdi Discovery
76
CHASSIS AND BODY
20
REPAIR
BODY SIDE WINDOW HINGES
Service repair no - 76.81.47
Remove
1. Remove the window.
See body side opening
windows.
2. Remove the passenger grab handle.
3. Detach the front seat belt top mounting from the
door post.
4. Ease the trim panel away from the door post to
gain access to the window hinges.
5. Remove the screws securing the window hinges,
taking care not to lose the the packing washers
where fitted. Note the thickness and location of
any packing washers fitted.
Refit
6. Fit the hinges with packing washers fitted to the
locations and thickness noted during removal.
Do not fully tighten the screws at this stage.
7. Refit the glass to the hinges.
8. Locate the window catch trim and secure the
catch to the body.
9. Close the window and secure with the catch.
10. Check the alignment and squareness of the
glass, adjust as necessary by adding or deleting
washers and using the elongated slots in the
hinges for adjustment, finally tighten the screws.
11. Reposition the trim panel and refit the hinge
finishers.
12. Refit the top seat belt bracket and the grab
handle.
REAR SIDE FIXED WINDOWS
Service repair no - 76.81.18
Remove
1. If fitted push out the glass and remove the
mounting rubber.
2. Remove the rear seat belt top fixing.
Refit
3. Thoroughly clean the opening to be glazed.
4. Clean the glass and fit the mounting rubber,
ensuring that the glass sits correctly in the
groove.
5. Fit a draw cord around the exterior of the
mounting rubber.
6. To aid assembly, coat the flange in the bodyside
with liquid soap.
7. Position the assembled glass and rubber
mounting to the opening in the body, with the
tails of the draw cord fed into the interior of the
vehicle.
8. With assistance from a second operator, pushing
the glass and mounting rubber into the opening,
pull the draw cord from the mounting rubber
enabling the seal to ride up over the retaining
flange.
9. Ease the inner section of the mounting rubber
over the interior trim panel.
