Freelander Service Procedures
PANEL REPAIRS
77-2-60 REPAIRS
Floor longitudinal
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
3. Disconnect all ECUs.
4. Remove tail exhaust pipe.
- Td4, REPAIRS, Exhaust pipe - tail.
- K SERIES 1.8, REPAIRS, Exhaust pipe -
tail.
- K SERIES KV6, REPAIRS, Tail pipe &
silencer.
5. Remove tail door.
assembly - remove for access & refit.
6. Remove tail door aperture seal.
7. Remove LH and RH rear quarter lower casings.
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
8. Remove loadspace carpet.
REPAIRS, Carpet - luggage compartment.
9. Remove fuel tank.
PETROL, REPAIRS, Tank - Non NAS.
10. Release vehicle harness from rear body lower
closing and position aside.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. Secure vehicle harness to rear body lower
closing.
2. Fit fuel tank.
PETROL, REPAIRS, Tank - Non NAS.
3. Fit loadspace carpet.
REPAIRS, Carpet - luggage compartment.
4. Fit LH and RH rear quarter lower casings.
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
5. Fit tail door aperture seal.
6. Fit tail door.
assembly - remove for access & refit.
7. Fit tail exhaust pipe.
- Td4, REPAIRS, Exhaust pipe - tail.
- K SERIES 1.8, REPAIRS, Exhaust pipe -
tail.
- K SERIES KV6, REPAIRS, Tail pipe &
silencer.
8. Connect all ECUs.
9. Connect alternator.
10. Connect battery earth lead.
