landrover Workshop Repair Guides

Land Rover Workshop Service and Repair Manuals

Transfer Case 4.0L|Page 2066 > < Transfer Case 2.7 Diesel|Page 2064
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Transfer Case - 4.0L (41.20.25)  

Installation  

 

 

 

 

 

 

 

 

Published : Jul 18, 2004

1 . 

  With assistance, install the transfer case. 

  

Clean the component mating faces. 

  

Lubricate input shaft splines with 'Weicon TL7391' grease.

  

Install the O-ring seal. 

  

Align the fuel hose support bracket. 

  

Using the special tool, tighten the bolts to 45 Nm (33 lb.ft).

2 . 

  Connect the breather line.

3 . 

  Position the fuel line support bracket. 

  

Tighten the bolts to 10 Nm (7 lb.ft). 

  

Secure the fuel lines. 

  

Position the selector cable to its guide bracket.

4 . 

  Connect the electrical connectors.

5 . 

  Secure the wiring harness to the transfer case.

  

Secure with the clip. 

  

Tighten the bolts to 25 Nm (18 lb.ft). 

6 . 

  Install the transmission support insulator. 

  

Clean the component mating faces. 

  

Tighten the bolts to 60 Nm (44 lb.ft).

7 . 

  

Install the rear driveshaft. For additional information, refer to 

Rear Driveshaft (47.15.03)

 (Section 

205-01) 

8 . 

  

Install the front driveshaft. For additional information, refer to 

Front Driveshaft - 4.0L (47.15.02)

 

(Section 205-01) 

Transfer Case 4.0L|Page 2066 > < Transfer Case 2.7 Diesel|Page 2064